AS 4024.3002:2021

$213.50

Safety of machinery, Part 3002: Machine tools safety — Presses — Safety requirement for mechanical presses

AS/NZS 4024.3002 adopts ISO 16092 2:2019 with modifications for Australia and New Zealand, which specifies technical safety requirements and measures to be adopted by persons undertaking the design, manufacture and supply of the following groups of mechanical presses and mechanical press production systems: (a) Group 1: Presses with a part revolution clutch(es). (b) Group 2: Presses with a servo drive system (Mechanical servo presses).

Table of contents
Header
About this publication
Preface
Foreword
Introduction
1 Scope
2 Normative references
3 Terms and definitions
4 List of significant hazards
5 Safety requirements and/or measures
5.1 General
5.2 Basic design considerations
5.2.1 Hydraulic and pneumatic systems — Common features
5.2.2 Pneumatic systems
5.2.3 Hydraulic systems
5.2.4 Electric systems
5.2.5 Mechanical brake
5.2.5.1
5.2.5.2
5.2.5.3
5.2.5.4
5.2.6 Slide adjustment
5.2.6.1
5.2.6.2
5.2.6.3
5.2.7 Slide counterbalance systems
5.2.7.1
5.2.7.2
5.2.8 Operating valves and exhaust systems
5.2.8.1
5.2.8.2
5.2.8.3
5.2.8.4
5.2.8.5
5.2.9 Additional requirements for Group 1 presses
5.2.10 Additional requirements for Group 2 presses
5.2.10.1
5.2.10.2
5.2.10.3
5.3 Mechanical hazards in the tools area
5.3.1 Major danger zone
5.3.2 Safeguarding measures
5.3.3 Other safety requirements
5.3.4 Release of trapped persons in the tools area
5.3.5 Release of persons trapped inside enclosed areas
5.3.6 Prevention of gravity fall during maintenance or repair
5.3.6.1
5.3.6.2
5.3.6.3
5.4 Control and monitoring system
5.4.1 Control and monitoring functions
5.4.1.1
5.4.1.2
5.4.1.2.1
5.4.1.2.2
5.4.1.2.3
5.4.1.3
5.4.1.3.1
5.4.1.3.2
5.4.1.4
5.4.1.5
5.4.1.6
5.4.1.7
5.4.2 Muting
5.4.2.1
5.4.2.2
5.4.3 Selection devices
5.4.4 Position sensors
5.4.4.1
5.4.4.2
5.4.4.3
5.4.4.4
5.4.4.5
5.4.4.6
5.4.4.7
5.4.4.8
5.4.5 Control devices
5.4.6 Valves
5.4.7 Performance level of safety functions
5.4.8 Single stroke function/device
5.4.9 Stopping-performance (overrun) monitoring function/device
5.4.10 Additional requirements for Group 1 presses
5.4.10.1
5.4.10.2
5.4.10.3
5.4.11 Additional requirements for Group 2 presses
5.4.11.1
5.4.11.2
5.5 Tool-setting, trial strokes, maintenance and lubrication
5.5.1 INCH mode
5.5.2 Additional requirements for Group 1 presses
5.5.2.1
5.5.2.2
5.5.3 Additional requirements for Group 2 presses
5.5.3.1
5.5.3.2
5.5.3.3
5.5.3.4
5.5.3.5
5.6 Mechanical hazards — Other
5.7 Slips, trips and falls
5.8 Protection against other hazards
5.8.1 Hazards related to servo drive system
6 Verification of the safety requirements and/or measures
7 Information for use
7.1 General
7.2 Marking
7.3 Warnings
7.4 Instruction handbook
7.5 Stroke indication means
Annex A
Annex B
B.1 General
B.2 Overall system stopping performance
B.2.1 General
B.2.2 Additional considerations for Group 1 presses
B.2.3 Additional considerations for Group 2 presses
B.2.3.1 General
B.2.3.2 Overall system stopping performance in a fault condition
B.2.3.3 Consideration of power loss
B.2.3.4 Determination of the highest slide speed for presses using a speed monitoring function
B.3 Interlocking guards without guard locking, control guards without guard locking and early opening interlocking guards without guard locking
B.4 ESPE using vertically arranged AOPDs and AOPDDRs
B.5 ESPE using horizontally arranged AOPDs when used as the sole means of safeguarding
B.6 Two-hand control devices
Annex C
C.1 Basic features of the eccentric adjustment and rotary cam arrangement
C.2 Determination of the position where muting begins
Annex D
Bibliography
Appendix ZZ
ZZ.1 Scope
ZZ.2 Variations

Cited references in this standard
Content history

[Superseded]

DR AS 4024.3002:2021

Please select a variation to view its description.

Published

27/08/2021

Pages

58

Please select a variation to view its pdf.

AS 4024.3002:2021
$213.50